Flexible in production with extensive operator convenience
Are preparation times costing you valuable productivity? Our TruFiber S machines allow you to parallelize your production processes.
The multimode fiber lasers can be used for a wide range of applications - from mechanical and plant engineering to sheet metal processing and the automotive industry. With up to 12 kW of power and up to two pluggable laser outputs, they can be flexibly integrated into production lines and converted to new processes when production tasks change. We supply everything from a single source: With TRUMPF, the laser, control, beam delivery, processing optics and sensor system are optimally adapted to one another.
With up to two pluggable laser outputs, work can be carried out at one station while the other is being prepared. This avoids downtimes. Jobs can be carried out one after the other with full power or simultaneously with shared power.
BrightLine Weld beam shaping reduces spatter formation when welding with full laser power and thus enables higher processing speed and productivity - while maintaining perfect weld seam quality.
Laser light cables up to 50 meters in length enable flexible machine integration, the pluggable outlets in self-service and the optional absorber facilitate maintenance and remote diagnostics.
The active power control keeps the laser power constant to within +/- 1 % and ensures consistently precise processing results - over the entire service life. The robust and dust-protected design guarantees maximum reliability in 24/7 operation.
Welding busbars
The challenge: When welding battery poles to live rails, high electrical conductivity, mechanical stability and low-spatter processes are crucial. In addition, height differences must be detected and reliably compensated for.
Our laser recommendation: The TruFiber S with BrightLine Weld enables precise and reproducible welded joints with minimal heat input. The high beam quality ensures fast cycle times - ideal for productive and stable batch production.
Welding can-caps
The challenge: The gas-tight sealing of prismatic battery cells must ensure a robust connection and a uniform welding depth. In addition, metal splashes must be avoided and heat input limited to protect internal battery parts.
Our laser recommendation: The TruFiber S multimode fiber lasers offer the necessary beam quality for different material thicknesses and component sizes. BrightLine Weld achieves low-spatter welding. The active power control also ensures permanently reproducible results - for reliable and process-stable sealing.
Laser welding of electric motors
The challenge: Hairpin contacts in electric drives require low-porosity weld seams for optimum conductivity and fatigue strength. Fast cycle times and seamless quality documentation are also crucial.
Our laser recommendation: The TruFiber S with BrightLine Weld enables low-spatter welding and maximum energy input into the welding spot. The active power control ensures permanently reproducible results, while the optional sensor interface allows the integration of established process monitoring systems for quality assurance and documentation.
Remote welding in the automotive industry
The challenge: When welding crash-relevant components, the weld seams must have a high fatigue strength in order to function reliably even in the event of an accident. Complex, three-dimensional geometries, such as C-clamps, place additional demands on the welding process.
Our laser recommendation: The 3D optics of the TruFiber S guarantee precise and stable weld seams, even on complex components. The possibility of alternately supplying several work stations with a laser makes the process efficient and flexible.
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TruFiber 3000 S (FD45)
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TruFiber 3001 S (FD45)
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TruFiber 4000 S (FD45)
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TruFiber 4001 S (FD45)
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TruFiber 6000 S (FD45)
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TruFiber 6001 S (FD45)
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TruFiber 9000 S (FD45)
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TruFiber 9001 S (FD45)
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TruFiber 12001 S (FD45)
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| Laser parameters | |||||||||
| Laser Power | 3000 W | 3000 W | 4000 W | 4000 W | 6000 W | 6000 W | 9000 W | 9000 W | 12000 W |
| Typical power constancy at rated power over 8 hours at constant ambient temperature | ± 0.5 % | ± 0.5 % | ± 0.5 % | ± 0.5 % | ± 0.5 % | ± 0.5 % | ± 0.5 % | ± 0.5 % | ± 0.5 % |
| Maximum power constancy at rated power over 8 hours at constant ambient temperature | ± 1 % | ± 1 % | ± 1 % | ± 1 % | ± 1 % | ± 1 % | ± 1 % | ± 1 % | ± 1 % |
| Continuously adjustable power range | 60 W - 3000 W with active power regulation | 60 W - 3000 W with active power regulation | 120 W - 4000 W with active power regulation | 120 W - 4000 W with active power regulation | 120 W - 6000 W with active power regulation | 120 W - 6000 W with active power regulation | 180 W - 9000 W with active power regulation | 180 W - 9000 W with active power regulation | 240 W - 12000 W with active power regulation |
| Beam quality | 2 mm▪mrad | 4 mm▪mrad | 2 mm▪mrad | 4 mm▪mrad | 2 mm▪mrad | 4 mm▪mrad | 2 mm▪mrad | 4 mm▪mrad | 4 mm▪mrad |
| Wavelength | 1080 nm | 1080 nm | 1080 nm | 1080 nm | 1080 nm | 1080 nm | 1080 nm | 1080 nm | 1080 nm |
| Diameter of laser light cable | ≥ 50 μm | ≥ 100 μm | ≥ 50 μm | ≥ 100 μm | ≥ 50 μm | ≥ 100 μm | ≥ 50 μm | ≥ 100 μm | ≥ 100 μm |
| Structural design | |||||||||
| Width | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm |
| Height | 1325 mm | 1325 mm | 1325 mm | 1325 mm | 1325 mm | 1325 mm | 1325 mm | 1325 mm | 1325 mm |
| Depth | 950 mm | 950 mm | 950 mm | 950 mm | 950 mm | 950 mm | 950 mm | 950 mm | 950 mm |
| Maximum number of laser light cables | 1 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Installation | |||||||||
| Ambient temperature | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C |
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TruFiber 3000 S (FD45)
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TruFiber 3001 S (FD45)
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TruFiber 4000 S (FD45)
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TruFiber 4001 S (FD45)
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TruFiber 6000 S (FD45)
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TruFiber 6001 S (FD45)
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TruFiber 9000 S (FD45)
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TruFiber 9001 S (FD45)
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TruFiber 12001 S (FD45)
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|
|---|---|---|---|---|---|---|---|---|---|
| Laser parameters | |||||||||
| Laser Power | 3000 W | 3000 W | 4000 W | 4000 W | 6000 W | 6000 W | 9000 W | 9000 W | 12000 W |
| Typical power constancy at rated power over 8 hours at constant ambient temperature | ± 0.5 % | ± 0.5 % | ± 0.5 % | ± 0.5 % | ± 0.5 % | ± 0.5 % | ± 0.5 % | ± 0.5 % | ± 0.5 % |
| Maximum power constancy at rated power over 8 hours at constant ambient temperature | ± 1 % | ± 1 % | ± 1 % | ± 1 % | ± 1 % | ± 1 % | ± 1 % | ± 1 % | ± 1 % |
| Continuously adjustable power range | 60 W - 3000 W with active power regulation | 60 W - 3000 W with active power regulation | 120 W - 4000 W with active power regulation | 120 W - 4000 W with active power regulation | 120 W - 6000 W with active power regulation | 120 W - 6000 W with active power regulation | 180 W - 9000 W with active power regulation | 180 W - 9000 W with active power regulation | 240 W - 12000 W with active power regulation |
| Beam quality | 2 mm▪mrad | 4 mm▪mrad | 2 mm▪mrad | 4 mm▪mrad | 2 mm▪mrad | 4 mm▪mrad | 2 mm▪mrad | 4 mm▪mrad | 4 mm▪mrad |
| Wavelength | 1080 nm | 1080 nm | 1080 nm | 1080 nm | 1080 nm | 1080 nm | 1080 nm | 1080 nm | 1080 nm |
| Diameter of laser light cable | ≥ 50 μm | ≥ 100 μm | ≥ 50 μm | ≥ 100 μm | ≥ 50 μm | ≥ 100 μm | ≥ 50 μm | ≥ 100 μm | ≥ 100 μm |
| Structural design | |||||||||
| Width | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm | 600 mm |
| Height | 1325 mm | 1325 mm | 1325 mm | 1325 mm | 1325 mm | 1325 mm | 1325 mm | 1325 mm | 1325 mm |
| Depth | 950 mm | 950 mm | 950 mm | 950 mm | 950 mm | 950 mm | 950 mm | 950 mm | 950 mm |
| Maximum number of laser light cables | 1 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Installation | |||||||||
| Ambient temperature | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C | 5 °C - 45 °C |
Optimize your lasers with additional functions
TRUMPF offers you sophisticated solutions that make your production safer, more efficient, and more transparent. Whether monitoring, data storage or interfaces - discover the smart functions to configure our fiber lasers according to your requirements.
With the patented BrightLine Weld 2-in-1 beam shaping system, the laser power can be flexibly distributed between the core and the ring. The ring jet enlarges and stabilizes the opening of the keyhole so that process gases can escape more easily. This enables low-spatter welding even at high speeds.
The advantage: Less rework, clean weld seams and stable process control - with full control over the power distribution.
With active power regulation, the laser power remains stable at 100% over the entire service life. This intelligent power control continuously monitors the output power of your laser and automatically adjusts the diode voltage as soon as deviations are detected.
The advantage: The integrated power reserve ensures that your TruFiber S operates at optimum nominal power throughout its entire service life - without manual readjustments.
Save and visualize your individually defined data from lasers, optics and process sensors directly during the process - precisely and synchronously. This data stays with you exclusively.
The advantage: Transparent quality control, traceable processes and valuable insights for optimized production.
Every laser requires reliable heat dissipation. We offer cooling units tailored to your requirements. Depending on your requirements, you can choose between different variants, including external heat exchangers and water-water cooler or water-air cooler.
The advantage: A cooling system that is perfectly matched to your laser and manufactured to our strict specifications - for maximum availability and service life of your system.
The TruFiber S supplies up to two workstations simultaneously or alternately with laser power. You can connect the laser light cables yourself using plug-and-play. While Power-Sharing operates both stations with variable power, time-sharing enables alternating use with full power.
The advantage: More flexibility in planning your shop floors and increased productivity through parallel work or efficient laser use, as one station works while the other is being prepared.
External third-party process sensor systems can be connected for welding process monitoring via the easily accessible sensor port. This mechanical output coupling enables the seamless integration of established monitoring systems.
The advantage: As an integrator, you have the option of seamlessly integrating proven sensor solutions into your entire system.
TRUMPF fiber lasers provide interfaces for all common fieldbus systems. Also available: real-time interface, parallel digital I/O, interface for process sensor systems, OPC UA software interface, analog input board, interface for intelligent TRUMPF optics (CFO, PFO).
The advantage: Simple and direct integration of a TruFiber laser into your machine or production line.
With the TRUMPF laser network, you can connect one or more lasers with up to two work stations in each case. In the process, your laser either splits its power to multiple stations, or it supplies them by taking turns with full power. This allows you to combine different applications with one another.
The advantage: Maximum productivity and optimum use of your resources.
With the optional absorber, the TruFiber S can be used for remote diagnostics without the need for a service technician to be on site. The laser beam is directed into the absorber, enabling precise functional testing - also via Remote Support.
The advantage: Time and cost savings thanks to rapid analysis and error correction, so that your production does not come to a standstill.
Easily control your fiber laser with the TruControl 2 software via the optional panel PC. The intuitive user interface shows you the current status of the laser at a glance and guides you safely through operation. Clear status displays ensure full transparency, while the role-based authorization system prevents unauthorized access and ensures stable processes.
The advantage: A fully integrated control system that has been specially optimized for your laser - with convenient operation on multiple end devices without additional effort. Clear process presentation and more security thanks to role-based access rights.
Programmable focusing optics
Programmable focusing optics (PFO) use mirrors to direct the laser beam to any desired position in the processing field - without moving the workpiece or optics. Thanks to the integrated real-time control loop, the laser hits the target precisely. The robust design with back-reflection protected collimator housing and sensor-based stray light monitoring ensures long-lasting, reliable operation. Can be combined with various sensor systems for process monitoring from TRUMPF or external suppliers via an interface.
Focusing optics
The focusing optics (BEOs) focus the laser beam on the workpiece. The focal point of the lens is the processing point on the workpiece. Depending on the aspect ratio, they apply the full beam quality of the laser for precise applications or work with an increased working distance for processes with a wider diameter or expected spatter formation. As the processing point is fixed, the BEOs must be moved along an axis or the workpiece is passed under the optics. Thanks to the modular design, the optics can be optimally configured for the machining process. Various functions such as Crossjet, protective glass monitoring and process sensors such as VisionLine are available. Bi- and multifocal beam output is also possible in order to process a workpiece at several points.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
